Otc diesel injector tester pdf

Refer to the vehicle service manual or the otc professional fuel injection application manual to determine fuel pressure operating specifications. It will work on any mechanical bosch type fuel injector with adjustable pressure release function although you may have to come up with your own adapter to attach the injector to the pop tester. The nozlrater tester enables you to check for leakage, popoff pressure, spray pattern, and chatter. First a fuel pressure gauge is connected in line on the fuel rail, then the fuel pump is turned on momentarily to build pressure then turned off. The fuel injection analyzer has three major advantages over a diesel injector tester a. Also works on imports, including cis and cise fuel systems. Quickly test the fuel pump pressure on most injector systems with this fuel injection pump tester.

Building an electronic fuel injector tester hack a week. How to build a diesel injector pop tester peachparts mercedes shopforum another diy diesel injector pop tester another diy diesel injector pop tester finally finished my overengineered pop tester. My husband is extremely happy with this otc tester. Find out the fuel inlet hose, disconnect it and connect it with the outlet hose of the cleaner with proper adaptor check fuel injection model, throttle or efi start the engine to clean the fuel system. Bosch automotive service solutions 28635 mound road, warren, mi 48092 usa. In the vast majority of cases, people use these diagnostic tools to test electronic fuel injection systems, which are the standard systems found in most motor vehicles, as opposed to the.

This item is great as a shop tool for troubleshooting mechanical injectors, or setting the injectors after rebuild. For warranty information about this product, please click here. Check compression on most domestic and foreign diesel engines, this compression tester reads pressure from 0 psi. Common rail diesel injector return flow tester plusquip eqp107. Stanadyne type diesel engine timing kit time track replacement tool kit new diesel test equipment. The fuel injector connector tube must be removed before removal of the injector, or both will be damaged. It will make fuel system maintenance easier and more convenient, saving your time and protecting you from unplanned expenses. Injector nozzle pop testers, bosch design injector pop. Diesel care and performance is pleased to introduce a industrial grade injector pop tester.

Injector pop tester, generic instructions peachparts. This tester fires individual injectors in 12second increments in three different ranges which are 1 pulse of 500 milliseconds, 50 pulses of 10 milliseconds, 100 pulses of 5 milliseconds. Set includes 17 adapters that connect to your otc no. Diagnostic service tools injector testers for sale ebay. A wide variety of manual injector tester options are available to you, such as universal testing machine, auto testing machine, and process testing machine. This tester is required for proper idi indirect injection diesel fuel injector testing and overhaul.

Here is the ultimate tool for diagnosing a number of problems that affect diesel fuel injector nozzles. Diesel fuel pressure tester simple one wire connectivity to the fuel pressure sensor signal wire. Spx otc fuel injection pulse tester is designed to check cylinder balance by firing individual injectors. Otc master cummins diesel fuel injection test kits include the fittings and gauge needed to check fuel pressure, fuel volume, and fuel restrictions from the delivery pump to the fuel pump. Remove the plastic plug from the tester outlet port. In order to do proper diagnostics you will need a scan tool, diagnostic service information and some special tools such as a vacuum test gauge j44638 otc 6754 available. The gtc605 does not require the fuel injector to be disconnected or removed, saving time and effort.

Otc 4201 diesel nozzle tester adapter set ot4201 otc4201. Excellent for diesel injection pump belt replacement. This has a 08000 psi gauge for handling the later model higher popping pressures. Use the otc 7649a fuel injector cleaner in a well ventilated areas. Attach the connector tube to the 45 outlet elbow on the nozzle tester. Bosch mechanical fuel injector mfi tester and cleaning. Nct1500 common rail tester quick manual this tester has been developed to diagnose efficiently and accurately for diesel vehicles with common rail system. Otc tools catalog ignition system belt mechanical scribd.

Injector tester diagnostic tools manufacturers design injector tester diagnostic tools to test the efficacy and general condition of fuel injection systems. With proper adapters you can troubleshoot nozzles on certain american or imported cars and trucks, and agricultural and construction equipment. Otc 4200 diesel injector nozzle tester mile x equipment. Asian fuel injection fitting kit the fittings in this kit enable you to. For most mechanical fuel injected mercedes gas engines 1959 to 1972. A professional test kit that is used to monitor the diesel fuel return comparison on a common rail diesel system between each. Tm 9491043010, 11 june 1965, is changed as follows. Information common to all models of nozzle testers. Otc nozlrater diesel injector nozzle tester is one of the most effective diagnostic tools for finding problems that affect fuel injector nozzles.

Featuring a quickconnect adapter, gauge and a thumb button air release, this compression tester. Otcs master fuel injection kit test fuel injection systems on most gms, including gm tbi, ford, chrysler, and jeep vehicles. A better way to test them is to send a series of electrical pulses to them and see how much fuel they deliver. The fuel injector gets a pulsed signal for a given duration and the pressure drop is noted. Otc master cummins diesel fuel injection test kits 6080. Injector tester diagnostic tools for sale shop with.

Otc tools 6080 otc master cummins diesel fuel injection test kits compare diesel fuel injection test kit, 5. Other than this, we also offer injector nozzle tester with dual scale gauge model ntd 400, injector pop tester with 0600 bar psi gauge model ntd 600, genuine bosch diesel injector nozzle tester model efep 60 h, diesel injector shim kit, ultrasonic cleaner. Would you like to find out how well your old 1959 to 1972 mechanical gasolinegas fuel injectors are working. The set has 17 adapters that connect to the number 4200 nozlrater testing unit. Usdiesel us diesel fuel injection replacement parts. The otc 4200 is the ultimate tool for diagnosing a number of problems that affect diesel fuel injector nozzles. Alibaba manufacturer directory suppliers, manufacturers. Search for your replacement part number using search engine. The otc 4201 is a universal adapter set for testing injection nozzles on the most popular automotive agricultural and construction diesel engines. Buy otc 4200 nozlrater diesel injector nozzle tester.

Highpressure supercritical fuel injection at diesel. Select adapters that are correct for the application and attach them. Fuel injection test kits free shipping on orders over. With the injector screwed on tightly, the pressure should hold without the need to keep pumping the handle.

Auto injector cleaner nondismantle car fuel injector cleaner tester kit usa 1pc x fuel injector cleaner. Check inside the hose to confirm there is no blockage. Simply connect the power leads to a 12 volt car battery, hook up the injector, select the pulse width, and press the button. Mine will slowly drop due to leakage, maybe a few bar less than 100psi per second. Inspect the hose for damage before using the otc 7649a fuel injector cleaner and replace if needed. Stanadyne pencil injector test line for nozzle tester.

Kit contains a fuel injector connector tube remover and fuel injector puller. Select adapters that are correct for the application and. The tester fits most systems, except for bosch, cisjetronic, and gm. It includes the otc 4338 electric pump, a manual nozzle, hoses and brackets to. Otc injector tester discussion in marketplace started by crabbypaul, may 22, 2018.

For this reason, i always bench test any injector i replace on a vehicle. Otc nozlrater diesel injector nozzle tester 4200, otc tools. This product is designed and manufactured to help you keep the fuel system of your vehicle in mint condition. Includes operating instructions and handy blowmolded case. You have clicked a page that seems to be very popular. We now have the ability to test all common rail injectors from bosch, denzo and piezo. The fuel injection pump tester comes with flex hoses, fittings and instructions for quick reference. For troubleshooting diesel fuel injector nozzles, you need this nozzle testing system. We test our injectors according to manufacture specification. It includes wiring harness adapter and instructions. Crc multifunction diesel common rail injector tester. Use the chain and hook to hang the fuel injector cleaner from the hood of the vehicle. A complete set of dd accessories is supplied under part number 677632 figure 515. Designed for diesel engines that have a fuel pressure sensor reading used by vehicle computer.

Connect the fuel injector cleaner to the inlet of the fuel rail. Chevroletgmc diesel diagnostics oregon fuel injection. It finds the injector response times, which can indicate mechanical problems in the fuel injector. Features easy to operate and low cost reliable control chip that ensures precision can imitate the driving signals of ecu small size and easy to carry product model. Diesel fuel injector balance pressure tester yes, you. Otc7448a fuel injection cleaner canister designed for direct fuel rail and injection cleaning 22 oz capacity 312 gauge 30,000 max.

Crc common rail diesel injector tester is an easy operated tool, which can do the test with the injector hand pumps. Unfollow injector tester to stop getting updates on your ebay feed. Unfollow diesel injector tester to stop getting updates on your ebay feed. The items in the following table, formerly included as part of the basic issue items list on pages. This tool will accommodate a wide range of injectors. You can test for leakage popoff pressure, spray pattern, and chatter. Otc 3398 fuel injection pulse tester, fuel pressure. Powers the glow plug to test the plug in its operating. Psi lis68210 injector pressure regulator socket for ford 6.

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